新零售

What’s the secret of today’s cosmetics packaging line?

The “individual-centered” consumption model stimulated by Internet has spawned a niche economy, making the New Retail—e-commerce and convenience stores popular. The increase of the company’s sales require the online and offline combined efforts, as many problems may rise, such as the obsolete equipment is no longer applicable to the new products; the new packaging materials have a much higher defective rate; the diversified product lines with complicated changeover processes waste much time and more.

新零售

Production anxiety under the New Economy

“This lotion and cream is a high-end product in our entire cosmetics category. Its appearance design and material selection take much time and efforts. With the advantageous cosmetic market, we failed to find a suitable supplier even though we have attended many exhibitions and inspected many manufacturers,” said a well-known cosmetics brand owner in China. This is what the author saw him for the first time a few months ago.

It has been learned that the brand has cooperated with Huituo Technology Co., Ltd. who specializes in packaging of cosmetics and personal care products with over 20 years’ experience. Its whole packaging line that only requires one operator arouses our curiosity.

A smart workshop that can work independently and collaboratively

Huituo’s engineers made an important decision at the beginning of the design: This assembly line is able to work independently and collaboratively, which not only completes the lotion and cream production, but also considers sustainable development—each equipment can be freely combined to accomplish different tasks.

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Each second counts

To optimize the overall production capacity, Huituo’s engineers have done a lot of detailed optimization. In order to reduce bottle entering & exiting speed during filling, the details were further optimized to save 4 seconds. This prudent attitude and persistent spirit impressed me most.

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Harmonious collaboration 

The whole line combines many functions into one: bottle sending, placing, washing, filling, cap sorting, placing and capping for various caps. Huituo chooses workers to place bottles on the conveyer, as the bottle is complicated-shaped and made of glass. The 60bpm is customized and the whole line requires only one worker, showing the advanced smart manufacturing in China.

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Summary:

Combinable and multi-task production mode, the new trend for cosmetics package also considers intelligent and sustainable development, practicing Huituo’s “customer-centric” value.

 

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Huituo Sets A New Trend For Cosmetics Package—Combinable & Multi-task

The just closed 23rd China Beauty Expo was an important event for cosmetics industry with the largest scale so far. The filling and capping machines from Huituo featuring great movability and multifunction have caused a sensation on the spot. The Super Master, a 2-in-1 machine (filling & capping) shows Human-machine Cooperation and its stylish exterior and compact design make it even more popular. So, what does it mean for the upgrade of cosmetics package? Will it help deal with the knotty problems of cosmetics diversified production? And how to adapt to the new trend? You will get answers from the following two cases.

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3+2 days—Complete the smart upgrade of two old lines 

The workers from a famous cosmetics packaging plant in Shanghai have spent a veritable “Labor Day”. When most people enjoyed the holiday, a “fighting” of the old line upgrade was being carried out. In just 2 days, Huituo’s new smart capping machine, the Super master-Capper, replaces the old one, and achieves assembly line production in the third day. Soon, workers mastered the coordinated production of Super master, as it knows better how to work with workers and ensures bottles pass smoothly on the conveyor. Moreover, the touch screen is user-friendly, with one button to change capping mode and torque. Super master will stop automatically, remind operator and record the capping torque and production data, in case of unqualified products. Its production efficiency and product qualification rate have not only been greatly improved, but also relieve workers’ pressure.

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With the rapid increase orders, the company faces many challenges, such as the production capacity, quality problem, and labor intensity which may all pose fatal risks and the production line upgrade is extremely urgent. The Super master’s great movability, flexibility and intelligent control persuade the company to choose Huituo.

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Summary: The upgrade of old lines is neither to get rid of the old lines, nor to drastically change the existing production mode. Making full use of existing production lines, maximizing production capacity and improving quality with the minimum investment and the shortest time is the greatest success! This is exactly practicing Huituo’s “customer-centered” cooperate culture.

9 square meters—Complete all types of capping

In the corner of Huituo’s plant, a high-speed multitasking Super Station was undergoing acceptance of a foreign-invested cosmetics company and everything went smoothly. Several months’ hard work bears fruits and it will be shipped soon. The highlight of Super Station is multi-task and intelligent linkage with other devices, similar to an independent “mini-packaging workshop”.

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Super Station’s aim is to facilitate the capping process by integrating different types of caps into one machine, like the round cap, pump cap and trigger cap etc. It is able to press & screw caps automatically, detect & reject the unqualified products and even produce different products. The project was born due to the customer’s limited production space—9 square meters. Super Station is their best solution with a variety of multi-tasking production, 1 or 2 workers’ operation and speed of 80 bottles / min.

Summary: Diversified production is not simply to add devices or functions, at the expense of increasing production space, not to reduce production capacity, but to innovate in mass and diversified production.

Strategic investment: Combinable, Multi-Task Production Mode

The consumption upgrade gives rise to fiercer market competition and then comes a series of problems. How to complete the smart workshop upgrade without affecting the existing production? How to increase production efficiency within limited space? How to realize a smooth transition from the old & slow production to smart production? How to meet different production needs? The combinable and multi-task production mode invented by Huituo is to help you solve all these problems. Huituo’s innovative and customized technology center is able to timely response to different requirements and offers a whole line solution, which is practicing its “customer-centric” value.

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Invitation letter of daily chemical Exhibition

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Are you worry about the packaging equipment, lack of innovation lead to the production of single,are you nonplussed over the packing equipment that can’t keep up with production?As a leader in screw capping, filling packing field,Huituo brings you a series of customized solutions.

Huituo 4 types of equipment=N+ packaging solutions

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Servo intelligent screw capping machine“速拓 Spmart ”

Introduction:it is a flexible intelligent screw capping robot with powerful function production as its goal,Integration of servo, detection, precision transmission, industrial communications and other technologies,It can not only realize complex and diversified production, but also operate simply. It can also work with upstream and downstream equipment and transmit data.

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GMP level no dripping filling machine“速冠 SFILL”

Introduction:a new type filling machine, which is made of GMP grade pharmaceutical food standard, adopts the new technology of no dripping filling and advanced metering mode, combined with servo and information technology, realizes the safety, high efficiency, high precision, automatic filling.

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Cosmetics flexible production line “Super Master”

Introduction:the man-machine cooperation intelligent combination equipment for cosmetic field ,It’s composed of several small functional machines which can be freely moved and split. The appearance is exquisite and the volume is exquisite, which greatly meets the diversified production needs of cosmetics.

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Round cover screw capping machine

Introduction:customized intelligent round cover packaging equipment, suitable for daily chemicals, cosmetics, food and other industries. The shape is simple and beautiful, accurate rotary cover, don’t hurt the bottle, don’t damage the lid.

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Extension Booth

Hall2 B33

Exhibition Time

2017/11/21—2017/11/23

Exhibition Place
Nanjing International Expo Center

(No.300 Middle Jiangdong Road Jianye District Nanjing)

We are looking forward to seeing you here at the Nanjing International Expo Center from November 21 to 23, 2017. We are looking forward to your arrival!

invitation

An invitation of CHINA BEAUTY

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CHINA BEAUTY EXPO 2017 22ND EDITION
As one of global top three show, the 22ND China Beauty Expo (Shanghai CBE) will be held again in Shanghai New International Expo Center from May 23, 2017 to 25

CBE 2017 will host to3,000 exhibitors with over 250,000 sqm of exhibition space. Among those will be more than 1200 international brands and 500 international direct presences from 26 countries and regions.To keep abreast the constant evolution, CBE 2017 will be the gathering point for 350,000 trade visitors, hailing from all networks, including department stores, shopping malls, supermarkets, specialty chain stores, beauty salons, nail salons, SPA, hair salons, plastic surgery hospital and e-commerce.

N3B71-75 & N3B80-84
Shanghai New International Expo Center

Address: No. 2345, Longyang Road, Pudong New Area, Shanghai

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2017年5月23日-5月25日
Time
May 23rd -25th

Products list
Huituo star products
Intelligent capping machine
Intelligent filling machine
Single head cap placing machine
Pump cap sorter
In addition, you will also see blow on the show

Servo filling and capping production line

This line adopts servo technology, different from former whole servo control system . Each filling nozzles and capping head is controlled by individual servo, and the precision is more accurate. The removable material tank is used in filling machine.
Different torque value based on different caps could be individual control in touch screen of machine. The bottle holding device effectively prevents slipping. At same time, it owns rejecting function for unqualified products according to customers’need.

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Only meeting you, approaching to intelligent packaging

There are two deep meanings behind idea of “only meeting you”. First, the company development should meet market. The theory is to response and lead market trends. Second, technical R&D also should be changed based on products and environment, could adjust to production, automatic gather information, find errors and so on.

With concept of “only meeting you”, after successfully launching the first domestic pump capping machine in the following year after establishment in 2010, Huituo still focuses on capping machine in daily chemical and cosmetic industry and creates a new machine every three months to solve customers’ troubles. All of those are originated from huituo’s DNA of concentration and value concept of customer-centered.

These two principles make us really listen to customers’ voice, which innovates us to continuously improve each new machine to infinitely meet customers’ need. The intelligent packaging has become a prefect concept to better accomplish customers’ demand and improve equipment performance. In this edition’s cover story, General manger Jiaxin, Hu will take us into Huituo’s “intelligent age”

Trends–intelligent age is coming

The continuous progress and development of industrial technology is to allow people to get out of simple work to create more value, so does packaging industry, which is also the reason for intelligent packaging. From Huituo’s development history of core competence, it is clear to know how intelligent principle grows from nothing in packaging equipment field

First stage–functional

The early value of Huituo is focus and innovation. Facing a gap in the market, the development process of technology and equipment is a functional evolution from nothing to fill the gap in the market

Second stage–reasonable

Huituo is reasonably optimizing details from high-efficiency, stability and so on

Third stage-customized

Focus on single customized requirements, the module is added to solve individual demands on the base of standard equipment.

Fourth stage–intelligent

The Huituo thinks the intelligence is a self-adjust automation, aim to totally replace people and go beyond them

Intelligence– infinitely approaching to human

The intelligence is different from standard automation, which realizes equipment running with fixed movement through mechanical drive to partly replace human’s work and assist whole production process. However intelligent equipment could self-adjust based on external change such as product, environment etc to totally replace human. The various market requirements lead to products diversification. When products, surroundings and package form change, it puts forward higher requirements for equipment. The intelligent equipment owns functions of thinking, feeling and linking to internet and so on. For Huituo, the future intelligent production will have three interconnection and three integration, which is information interconnection, virtual reality interconnection( hardware and software system interconnection) and internal and external plant interconnection. It includes vertical integration, as integrating whole processes of R&D, design, manufacture, sale and so on in customer’s internal production, horizontal integration, not only integrating all internal aspects, but also upstream and downstream firms.

Research and development — Walk in front of the customer and the market

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Research and development — Walk in front of the customer and the market

Huituo doing research and develop the equipment to customer needs and market development as the center, laying a good foundation of automation at beginning , designing and producing modularized , applying servo and test technology, finally working out completely RD system . The future equipment RD is not only just create of mechanical technique , but also effective integration of various technologies . Around the entire packaging industry chain and a variety of technologies to carry out the RD ,but not limited to just one technology under the leading thought Huituo carry out, which also create the basis and conditions for realize the intelligent packaging finally . In Huituo’s RD team, some project team specifically aimed at customer needs as some developed specifically for technical development which are walking in front of the customer needs and market development.

Customers — intelligent packaging help success achievement

How to choose intelligent packaging by customers? First, customers should consider the connection of different productions when producing. We should classify the products then discuss the reasonable plan and consolidation with supplies as rely to just one packaging equipment is unreasonable. Second, the customer would have accurate position for the packaging machine required if they consider the development of market and itself which means products for now and future , the future requirement ,cost control and operation management and serious of factors.

What exactly equipment they need, here we list the answers as blow, as cosmetic industry for example.

1.Applied to different mass production : we won’t provide a simple function equipment.

2.Applied to future product variety:we believe equipment should long-term not short-term.

3.Intelligent equipment: We make the equipment easy operating, stable running, which could adapt automation and informatization  itself .

4.Reduce equipment and operating costs:  we control the cost of equipment production as well as the cost of purchase and running of customers’ (save energy)

5.Help customers achieve their success : we keep on pay attention on the customers’ production and market development for now and future, consider the future requirement when research the equipment. This could make the equipment adjust the customers’ future requirement which is easy to operation and management.

6.Low effort involved to choose equipment: We will provide customized equipment to customer as requests made to us, this make the buying process easily.

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How Huituo realize these 6 points above step by step could refer as blow.

First, we believe we should know exactly and clearly about the industry we serviced, the technology used, as well as producing development.

Create user value oriented solutions system, which solve the problem such as difficult employment, fast and diversified changeover, efficiency, reliability and convenience, multiple precise complicated screw cap , among others.

We reflect on customers’ production process, conduct a comprehensive understanding of their management and commercial challenge, and tailor to the most appropriate solutions. We enable customers to improve their equipment performance, simplify their service maintenance and operational process to reduce their operating costs.

Secondly, the abundant experience and knowledge of the machinery technology is required to understand the extent that the intelligent equipment could achieve. Huituo integrates the production processes to understand the consumers’ living styles and elaborately consider and design each section not only for the users, but also for the consumers. Huituo deeply understands all sections of customers’ packaging industry chain to provide the specialized suggestions and solutions to the customers and develop with the customers.

“Future” —— create more value

Intelligent packaging just starts off in China and it will have a bright future, although it needs a long time for the development. Facing future, self-study and flexible intelligence are integrated with mobile intelligence and Internet of things (IoT) development trend to push forward the application of new generation precise intelligent technology. As a rising enterprise, Huituo will continuously increase the research and development of intelligent packaging and even implement the intelligent packaging as the core target to cope with and support the development and demand of the intelligent packaging market. What is more important, Huituo could help the customers create more value through the intelligent packaging, which is the final purpose to be customer-oriented and help the users fulfill their business dreams.

“Power” ——core competitiveness

Changzhou Huituo Technology is a modern high-tech manufacturing enterprise with abundant technology power to provide the high quality intelligent capping technology and solution for the daily chemical industries. Huituo Technology spent five years to fill in many gaps of the industry in China and become the special technology pioneer with most patent quantity, most coverage and deepest extent in capping industry. It not only helps the enterprises realize the modern production management, but also realize the value promotion and development of Huituo Technology and its staff.

With the help of incentive policy, Huituo Technology has attracted a group of talents on packaging technology who are intelligent and innovative. It is a typical technological enterprise with 20% technicians. Three-dimensional software and simulation software are widely used during design, research and development which can highly speed up developing new products and also enable us to offer customized production line design in first time. Patents are accumulating year by year and till now we have almost 20 patents on technology which have laid the foundation for the following development.

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In order to ensure the high quality of components and shorten delivery time, Huituo Technology takes full advantages of 100% strict monitoring system from single component design to final acceptance testing and also have invested lot of money to bring in imported gantry machining center, four-axis process center, digital controlled lathe, automatic gear shaping machine, thermal treatment equipments, material analysis, form and position inspection and many other advanced production and inspection equipments. Under the management of 5S and ISO9001, All the equipments have been tested by several strict testing procedures before delivery such as customized area to stimulate true working environment to ensure that equipments can be put into production 1-3 days after arriving customers’ factory and meet all their producing requirements.

“Help Customers Realize the Brand Dreams” is our vision and drives us to persistently establish the customer-oriented marketing, R&D and service idea and operation system and focus on the intelligent packaging to overcome the difficulty and create the maximum value for the customers to develop Huituo Technology.

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Huituo Technology achieved grate success on the CP

Huituo Technology achieved grate success on the CP

ntroduction: Huituo Technology has launched filling and capping production line to cater for the increasing market demand and advocated new concept for whole line connection which has attracted full attention.

9 November 2013, three days CPCDE 2013 which was held on Ningbo International EXPO center fell the curtain. Huituo Technology showed the domestic latest pump caps capping machine and new concept of intelligent line connection and management for the filling and capping production line which have attracted visitors’ full attention home and abroad. On the EXPO, Huituo Technology not only displayed their strong producing capacity but also advanced R&D technology.

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Huituo Technology win the cooperation with Reckitt

Focus on the high demand for the pump trigger cap package of cleaning products on the market, Changzhou Huituo Technology has developed new full automatic pump trigger cap capping machine which full fill customers a series of high requirements. Compared with the initial pump trigger capper we developed, we spent long time on R&D and the whole machine was optimized a lot. This new pump trigger capping machine adopts new tube position setting system,accurate torque control technology and combined stable, accurate and fast technological concept. Both the stable running condition and changeover speed has been upgrade a lot which has satisfied our customers’ high requirements and also win Reckitt Benckiser’s approval.

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Brought in process equipments and secure your vict

Since Huituo Technology established, we have realized that the accuracy of components processing has great influence on machine performance. As a results, on October 2013, by equipped Liwei processing center Taiwan and numerically controlled lathe, the process ability of our self-made components has been approved a lot meanwhile the accuracy also has been increased.It’s help us to break the processing neck for big components. All this enable both our design and manufacture up to a brand new stage.

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China International Packaging Exhibition

Huituo pack- The 21st China International Exhibition on Packaging Machinery & Materials brought to a successful close in Guangzhou
The 21st China International Exhibition on Packaging Machinery & Materials open on Guangzhou from 3rd to 5th march. Huituo packing showed the latest servo drive filling technology on the exhibiton, together with the domestic initiative full intelligent pump cap capping machine, high-speed round cap capping machine what masses of clients pay high attention to.
During the exhibition, many senior leaders of dailay chemical giants Libai group and Reckitt Benckiser visited our booth.Our R&D Dept will optimise the machine structure combining with client’s thoughts. We belive the new design will leave deep impression for all visitors on Shanghai Beauty Exhinition in May.

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